A terracotta ventilated system is an innovative solution that contributes significantly to energy efficiency and sustainability. This system works by creating an air gap between the building envelope and the facade, which helps to regulate the temperature inside the building.
The air gap allows for natural ventilation, which reduces the need for mechanical cooling and heating systems, thereby reducing energy consumption.
Terracotta is an excellent material for this system because it is a natural, durable, and sustainable material that has been used for centuries. It is also highly resistant to weathering and fire, making it an ideal choice for building envelopes.
The terracotta tiles used in this system are designed with a series of holes that allow air to circulate through the air gap. This circulation helps to remove excess heat and moisture from the building,
which helps to regulate the temperature and humidity levels inside the building. This, in turn, reduces the need for air conditioning and dehumidification systems, which can be energy-intensive and costly.Moreover, the terracotta ventilated system also contributes to sustainability by reducing the overall carbon footprint of the building. By reducing the need for mechanical cooling and heating systems, the building consumes less energy, which reduces greenhouse gas emissions. Additionally, the use of natural, sustainable materials like terracotta helps to reduce the environmental impact of the building.In conclusion, a terracotta ventilated system is an excellent solution for improving energy efficiency and sustainability in buildings. By creating an air gap between the building envelope and the facade, this system allows for natural ventilation, which reduces the need for mechanical cooling and heating systems. The use of natural, sustainable materials like terracotta also helps to reduce the environmental impact of the building, making it a more sustainable and eco-friendly option.
As being one of the oldest building materials, terracotta is a durable and aesthetically-pleasing material when used properly. Terracotta cladding is made of selected clays, which are created by combining water and freezing materials through a pug mill (mixer) or other devices to reduce the mass to uniformity. In molds of suitable size, the clay is transferred to the molding room. Each piece is modeled by hand or machine. In the case of duplicate parts, the clay is compressed into gypsum molds to form a new shell and the duplicate parts are corrected. They are then taken out of the mold, and they are ready for baking in a kiln or reverberatory furnace. Today terracotta cladding facade is a recognized material- it has a beauty of its own that cannot be replicated. Handmade pottery is often used for inexpensive decorative purposes in building cladding, such as anchored brick veneer.
Terracotta cladding facade pieces that are being manufactured by extrusion are more economical in comparison with other methods due to their unidirectional articulation. Tiles are one of the most popular metal cladding materials in clay facade products due to their small size and their simple installation as well as unlimited dimensions and conditions. The 30-mm thick tiles come in heights (the extruded dimension) of 150-250 mm with 225 mm being the most economical lengths varies from 150-500 mm, with 450 mm being the most economical. Precise sizes can be easily cut on-site for use in building construction. When installing the panels, a minimum 25 mm air space or other capillary break is required by the manufacturer between brick panels and insulation. Using holes for pipes in the wall is essential to drain the moisture created in the wall cavity. This insulation prevents the transfer of moisture to the building.
Terracotta Manufacturing Process
The manufacturing process consists of coarsely broken processing of clay material, staling and homogenizing in the indoor warehouse, and fine crushing and blending of clay and other inorganic raw materials. The next step is the granulation process in which granulated clay materials are watered and kept under certain temperatures and humidity. The third step is shaping and forming by vacuum extrusion of the tiles, 8-hour dry by 80-meter five-layer drying kiln (less than 1% humidity). After inspection and sifting, high-temperature burning (sintering) at 1180 Celsius degrees in a roller kiln, will be burnt with high temperature. It is now time for inspection and classification time, edging, cutting, and meter cutting to reach the required technical properties.
terracotta facade cladding products are well-known for their perfect particle size distribution of the grinding process, the perfection of mixing process, precise shaping under high vacuuming and high-pressure conditions, and the process of homogenization, drying and re-homogenization takes place at the baking point of 1.80 ° C. The sintering quality of such manufacturing firms is ensured by a homogenous sintering process in terms of both temperature and atmosphere so that all terracotta cladding facade tiles have more or less the same color and are all fired at the same temperature and same atmospheric conditions at the same duration. clay cladding tiles used for facades are made of refractory raw materials that are baked at higher temperatures. In this way, they have good sintering properties and become somewhat a composite material.
Terracotta Facade Tiles’ Manufacturers
With the size and color options that push to the limits, the terracotta cladding facade production line offers alternative solutions according to the projects and many facilities for customers. The service provided exceeds the quality standards expected in the support and after-sales service Canada facades manufacturers’ products add value to their projects that are worthy of customers.
Here are some advantages of manufacturing terracotta cladding facades in Canada:
Advantages of Raw Materials
1. High quality and stable material sources
2. The largest indoor and outdoor raw material yards in domestic Canada
3. Completed facilities for material preparation
Advantages of Manufacturing
1. The longest kiln production line in domestic Canada
2. Perfect after-processing ability
3. The industry’s leading production capacity
Advantages of Technology
1. Talent resources and R&D ability
2. Complete inspection and QA measures
What maintenance is required for a terracotta ventilated system and how often should it be performed?
A terracotta ventilation system requires regular maintenance to ensure longevity and efficiency. Maintenance activities include cleaning terracotta tile surfaces, checking joints and grouting, and checking irrigation systems.
The cleaning process involves removing any dirt, grime or moss that has accumulated on the tile.
This can be done with a soft brush or pressure washer, but you have to be careful not to damage the brick or change anything.
Any damaged areas should be repaired as soon as possible to prevent water ingress and further damage.
The drainage system should also be checked regularly to ensure it is working properly.
This includes checking drains, spillways and water pipes for blockages or damage.
The frequency of maintenance depends on various factors, such as the location of the building, the climate and the size of the footings on the roof. However, it is generally recommended that it be done at least once a year, preferably in the summer or fall when the weather is mild. In summary, regular maintenance is essential for a terracotta ventilation system to last and function well. Maintenance activities include cleaning tiles, checking joints and connections, and checking the water system, and should be done at least once a year.